How to make custom caps (2023)

Custom caps, also known as custom baseball caps or custom hats, are a popular and versatile way to promote your brand, show off your team spirit, or add a personal touch to your wardrobe. Whether you're looking for custom caps for your business, sports team, or event, there are a few things you should keep in mind when ordering custom caps.



Cotton: One of the most popular materials for caps, cotton is breathable, durable, and comfortable to wear.


Polyester: Another popular choice, polyester is lightweight, moisture-wicking, and quick-drying.


Twill: Twill is a type of cotton fabric that is known for its durability and resistance to wrinkles.


Nylon: Nylon is a strong and durable synthetic material that is often used in outdoor and athletic caps.


Wool: Wool is a natural and warm material that can be used to make custom caps for colder weather.


Leather: Leather is a durable and high-quality material that can be used to make custom caps with a more premium look and feel.


Ultimately, the best material for a custom cap will depend on the specific needs and preferences of the wearer.



Adult Sizes

Adult caps typically have a larger circumference, fitting head sizes of around 21.5 inches to 24 inches. They are designed for people over the age of 14.


Children sizes

Children's caps are designed for smaller head sizes, typically fitting head sizes of around 18 inches to 20.5 inches. They are designed for people under the age of 14.


Additionally, children's caps can be designed with different features, such as adjustable straps or snaps, to ensure a secure fit as a child grows. Children's caps may also be designed with fun, colorful patterns or characters that appeal to younger wearers.


Closing strap

When it comes to custom caps, there are several different options for securing the cap to the head, such as metal buckles, velcro, and plastic straps.


Metal Buckles: Metal buckles are often used in custom caps as an adjustable closure that allows the cap to fit a range of head sizes. They are durable, easy to use, and add a premium look to the cap.

Velcro: Velcro is a popular choice for custom caps because it is easy to use, adjustable, and can be used to create a secure fit. Velcro closures can be hidden in the back of the cap for a sleek, clean look.


Plastic Straps: Plastic straps are a less common option, but they are lightweight and adjustable, which makes them a good choice for custom caps. They can be used to create a secure fit, and they are easy to use and adjust.


The best closure option for a custom cap will depend on the specific needs and preferences of the wearer. Some people may prefer the adjustability and durability of metal buckles, while others may prefer the ease of use and sleek look of velcro.


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